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Part of Redema group, Plant Engineering Services, a TS 16949 Company promoted by machine tool professionals over the 35 years standing with a turnover of 35 crores. A background that serves to create facilities for manufacturing Customer specific precision engineered parts and subassemblies.
We are 250 strong operating as 5 cells in a combined factory area of 72000 sq. ft. We operate at Chennai, India from the Ambattur Industrial Park, one of the largest in South East Asia. We have established a new world class facility with a factory area of 45000 sq.ft at Sriperumbudur Sipcot Industrial Park, India. Our core strength is customized machine building (i.e. design, manufacture, complete tooling up, try out, erect and commission). We have synergized our machine building capability with that of the needs of our customer base into bulk production of high quality O.E. parts and sub assemblies to the four wheeler, two wheeler and whitegoods industrial sectors.
To enhance productivity for the Customer, we devise our own methods, machines, toolings and an exclusive cells with integrated quality systems to suit the Customers cycle time, product and process requirements. We constantly monitor the process capability of methods, machines and even specifications of raw materials. A highly trained and dedicated team of Engineers manage our Marketing, Engineering, PPC, Quality assurance, Design/RD and Inventory to ensure absolute customer satisfaction.
Range of Products.
MACHINE BUILDING UNIT where we build CNC Turning, Milling, Boring SPMs, Transfer Lines for metal cutting and forming, Multi Station Rotary, Linear Transfer SPMs, Multi Spindle Drill Tap SPMs, Gun Drilling Reaming SPMs, Skiving Machines, Polygon Machining SPMs, Broaching SPMs, Cylinder Liner Turning SPMs, Rollforming SPMs, Assembly SPMs
Customers are Maruti Suzuki, Hyundai, Bajaj Auto, TVS Suzuki, Munjal Auto, Ashok Leyland, TVS Group, TI Group, Sona Koyo Group, Rane Group, Kalyani Group, Roulands, Autolec, Autotech, Kusalava, Mando Brakes, Showa, Caparo Enterprises, TRW (Thailand), Interplex (China), Simpsons, Audco India, Whirlpool, National, Sumeet
COMPONENT MANUFACTURING UNITS where we manufacture Drive assemblies for Washing Machine (Whirlpool), Steering Rack bars (Maruti Suzuki, Hyundai, Mando (S.Korea) thru Sona Koyo, TRW China, ZF Steering India), Yokes and Shafts for Steering Systems (Tata Indica, Tata Cub, Maruti Suzuki thru Rane Nastech), Kick Starter parts and Sprockets for two wheelers and four wheelers (MM Scorpio, LML Vespa, Hero Honda thru Borg Warner, TVS Motor Company) and Shaft Clutch Housing, Shaft Secondary Driven, Adjuster Tensioner Assembly (Arctic Cat USA).
Systems
TS 16949 certified by TUV, Germany
100 PPM at customer end
Cpk for critical operations 1.67
Lean manufacturing system in operation
JIT deliveries
Continuous improvement measures towards cost leadership
Recyclable packaging
Supply Chain Management System
Services Offered
a. Large batch quantities of O.E. parts and sub assemblies consisting of shaft configured parts, ratchet parts, gears, sprockets and similar configurations
b. Steering assembly parts for Rack bars, Yokes.
c. Sub assemblies for snow mobiles such as Shaft clutch housing, Shaft Secondary Driven, Adjuster Chain Tensioner assembly
d. Timing chain sprockets
e. Design, manufacture, try out, erection and commission of Special Purpose Machines against customers specific enquiry.
Timeline
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